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Semi-Automatic Flap Folding and Sealing Machine CCP-FC500A
Information
Compact and durable design, easy to operate.
Side belts drove suit for sealing narrow carton.
Carton size: (L)200-600*(W)150-500* (H)150-500mm
Tape width: (W) 48/60/72mm*(L)900mm, OPP (alternative use)
Voltage: 220V, 1∮, 50HZ
Power: 400W
Belt speed: 18-20m/min
Table height: 600-750mm (adjustable)
Applicable pressure: 5kg.f/cm²-100nl/min
Machine size: (L)1770 (W)850 (H)1520mm
Machine net weight: 180kgs
Mechanical configuration:
1.Motor: GPG (Made in Taiwan)
2.Cylinder: AirTAC
3.Limit switch: OMRON/Ouyue
4.Solenoid valve: AirTAC
5.Blade: Made in China
6.AC contactor, intermediate relay, push button switch set: Schneider
Product Encyclopedia
Semi-Automatic Flap Folding and Sealing Machine CCP-FC500A: Complete Industry Guide
1. Introduction
The Semi-Automatic Flap Folding and Sealing Machine CCP-FC500A is a versatile packaging solution designed for medium to high-volume production environments. It automates the folding and sealing of carton flaps while requiring minimal operator intervention. This machine provides consistent tape application, improves workflow efficiency, and reduces labor costs.
It is widely used in logistics, e-commerce fulfillment centers, consumer goods, food and beverage, electronics, and pharmaceutical industries. The CCP-FC500A ensures professional-grade sealing, high operational flexibility, and seamless integration with existing production lines.
2. Definition and Function
The Semi-Automatic Flap Folding and Sealing Machine CCP-FC500A is designed to fold the flaps of cartons and apply adhesive tape securely. Unlike fully automatic machines, this semi-automatic model requires operators to load cartons and initiate the sealing process, but automates the flap folding and sealing operations for speed and consistency.
Core Functions Include:
Flap folding for top and bottom carton flaps
Tape sealing for secure packaging
Adjustable guides to accommodate different carton sizes
Integration with conveyors for streamlined workflow
PLC-based control system for precise operation
The CCP-FC500A is ideal for small to medium production lines, balancing automation with cost efficiency.
3. Advantages of CCP-FC500A
| Advantage | Description |
|---|---|
| Increased Productivity | Automates flap folding and sealing to speed up packaging |
| Consistent Seal Quality | Ensures uniform tape application on all cartons |
| Labor Saving | Reduces manual handling and operator fatigue |
| Adjustable Carton Size | Supports various carton lengths, widths, and heights |
| Durable Industrial Design | Heavy-duty frame and components ensure long-term reliability |
| User-Friendly Operation | Simple control panel and easy setup for operators |
| Safety Features | Emergency stop buttons and protective guards |
| Minimal Maintenance | Easy to clean and maintain with low downtime |
4. Technical Specifications
| Parameter | Specification |
|---|---|
| Model | Semi-Automatic Flap Folding and Sealing Machine CCP-FC500A |
| Carton Length Range | 150–600 mm |
| Carton Width Range | 120–500 mm |
| Carton Height Range | 100–450 mm |
| Tape Width | 48–60 mm |
| Sealing Mode | Top and bottom flap folding and tape sealing |
| Sealing Speed | Up to 25–30 cartons per minute |
| Power Supply | 220–380V, 50/60 Hz |
| Machine Power | 1.2–1.8 kW |
| Weight | 240–300 kg |
| Dimensions (L×W×H) | 1600×700×1400 mm |
| Operating Temperature | 0–45°C |
| Control Type | Semi-automatic with manual carton loading |
5. How CCP-FC500A Works
Step-by-Step Operation:
Carton Loading: Operator loads cartons onto the entry conveyor.
Flap Folding: The machine folds top and bottom flaps automatically.
Tape Sealing: Tape heads apply adhesive to folded flaps for secure closure.
Discharge: Sealed cartons exit smoothly for downstream packing or palletization.
The semi-automatic design allows operators to maintain control while benefiting from automated precision.
6. Core Components
PLC Control Panel: Adjustable speed, tape tension, and flap folding settings.
Tape Heads: Top and bottom adhesive tape heads with adjustable tension.
Conveyor System: Durable belt or chain conveyor for smooth carton transport.
Safety Guards: Protect operators with emergency stop access.
Frame Structure: Heavy-duty industrial-grade steel for stability and durability.
7. Industry Applications
Logistics and Warehousing
Efficient carton folding and sealing for secure shipment and storage.
E-commerce Fulfillment
Supports medium-volume operations, reducing errors and improving packing speed.
Food and Beverage
Maintains hygienic, professional sealing for food cartons.
Electronics and Consumer Goods
Protects sensitive products with consistent flap folding and tape sealing.
Pharmaceuticals
Provides secure and compliant sealing for sensitive or regulated products.
8. Installation and Integration
Requirements:
Level concrete floor
Stable electrical supply (220–380V)
Adequate operator space
Optional conveyor integration for continuous packaging
Setup Tips:
Ensure machine base is leveled
Connect electrical supply according to specifications
Adjust carton guides to match carton dimensions
Train operators on safety and operation procedures
9. Safety Features
Emergency stop buttons
Protective panels and guards
Sensor detection to prevent jams
Audible alarms for tape or carton issues
Operator Best Practices:
Do not reach into moving machinery
Disconnect power before maintenance
Regularly inspect conveyor alignment and tape heads
10. Maintenance Guidelines
| Frequency | Task |
|---|---|
| Daily | Clean tape heads, remove debris, wipe conveyor surface |
| Weekly | Lubricate moving parts, inspect rollers and sensors |
| Monthly | Check motor bearings, calibrate tape tension, inspect electrical connections |
| Yearly | Replace worn components, conduct full operational inspection |
11. Common Issues and Troubleshooting
| Issue | Cause | Solution |
|---|---|---|
| Tape Wrinkling | Incorrect tape tension | Adjust tension roller |
| Misaligned Seal | Carton guides misaligned | Realign guides |
| Machine Jamming | Debris in conveyor | Clean feed path |
| Uneven Tape | Worn tape head | Replace tape head |
12. Comparison With Other Machines
| Feature | Manual Sealing | Semi-Automatic CCP-FC500A | Fully Automatic Sealer |
|---|---|---|---|
| Operator Requirement | High | Moderate | Minimal |
| Speed | Low | Medium | High |
| Seal Consistency | Inconsistent | Consistent | Highly consistent |
| Labor Dependency | High | Medium | Low |
| Maintenance | Simple | Moderate | Moderate |
The Semi-Automatic Flap Folding and Sealing Machine CCP-FC500A is a reliable, efficient, and versatile solution for packaging operations requiring moderate automation. It ensures consistent flap folding and tape sealing, reduces labor costs, and improves overall production quality. Its industrial-grade construction, adjustable settings, and operator-friendly interface make it ideal for logistics, e-commerce, and industrial packaging applications.
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