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Hotmelt Flap Folding and Sealing Machine CCP-50H
Information
Carton size: (L)400-600*(W)200-500* (H)150-500mm
Belt speed: 17.5m/min (10-15ctns/min)
Machine size: (L)1700 (W)930 (H)1510mm
Voltage: 220V, 1∮, 50Hz
Power: 4.5W
Applicable air pressure: 5kg.f/cm², 100nl/min
Table height: 600-750mm (adjustable)
Glue machine: Nordson (customer can offer glue machine by themselves)
Mechanical configuration:
1.Motor: GPG (Made in Taiwan)
2.Cylinder, magnetic switch: AirTAC
3.Limit switch: OMRON
4.AC contactor, intermediate relay, push button switch set: Schneider
5.Blade: Made in China
6.PLC: SIEMENS
7.Solenoid valve: AirTAC
Product Encyclopedia
Hotmelt Flap Folding and Sealing Machine CCP-50H: Complete Industry Guide
1. Introduction
The Hotmelt Flap Folding and Sealing Machine CCP-50H is a state-of-the-art industrial packaging machine designed for automatic carton flap folding and hotmelt adhesive sealing. This machine increases packaging efficiency, reduces labor costs, and ensures consistent seal quality for medium to high-volume production lines.
Industries Served: Logistics, e-commerce fulfillment centers, food and beverage, pharmaceutical, electronics, and consumer goods packaging.
Key SEO Keywords:
Hotmelt Flap Folding and Sealing Machine CCP-50H, automatic carton sealer, industrial flap folding machine, hotmelt carton sealer, packaging automation.
2. Definition and Function
The CCP-50H automates two key packaging processes: folding carton flaps and applying hotmelt adhesive. Unlike semi-automatic models, this machine requires minimal operator intervention, allowing for continuous, high-speed packaging.
Core Functions:
Automatic top and bottom flap folding
Hotmelt adhesive application for secure sealing
Adjustable carton guides for various carton sizes
Conveyor integration for continuous operation
PLC control for precise and repeatable performance
3. Advantages of CCP-50H
| Advantage | Description |
|---|---|
| High Efficiency | Automatically folds and seals cartons, increasing throughput |
| Consistent Seal Quality | Uniform hotmelt application ensures reliable sealing |
| Labor Saving | Reduces manual labor requirements |
| Flexible Carton Sizes | Adjustable guides accommodate a range of carton dimensions |
| Durable Construction | Robust industrial-grade frame ensures longevity |
| User-Friendly Operation | PLC interface allows easy control and adjustment |
| Safety Features | Emergency stops and protective guards included |
| Low Maintenance | Minimal downtime with easy cleaning |
4. Technical Specifications
| Parameter | Specification |
|---|---|
| Model | Hotmelt Flap Folding and Sealing Machine CCP-50H |
| Carton Length Range | 150–600 mm |
| Carton Width Range | 120–500 mm |
| Carton Height Range | 100–450 mm |
| Tape Width | 48–60 mm |
| Sealing Mode | Automatic top and bottom flap folding with hotmelt adhesive |
| Sealing Speed | 30–35 cartons per minute |
| Power Supply | 220–380V, 50/60 Hz |
| Machine Power | 1.5–2.0 kW |
| Weight | 280–350 kg |
| Dimensions (L×W×H) | 1600×700×1450 mm |
| Operating Temperature | 0–45°C |
| Control Type | PLC-based fully automatic |
5. Working Principle
Carton Loading: Cartons are placed on the conveyor or fed automatically.
Flap Folding: Top and bottom flaps are folded automatically.
Hotmelt Adhesive Application: Adhesive is applied to secure the carton.
Carton Discharge: Sealed cartons exit the machine for palletizing or further processing.
This process ensures high-speed, precise, and uniform sealing.
6. Core Components
PLC Control Panel: User-friendly interface for speed, tape, and carton adjustments
Hotmelt Tape Heads: Precise adhesive application
Conveyor System: Smooth carton transportation
Safety Guards: Protect operators from moving parts
Industrial Frame: Heavy-duty construction for durability
7. Industry Applications
Logistics and Warehousing
Automates carton sealing to speed up shipment processing.
E-Commerce Fulfillment Centers
Supports high-volume packaging with consistent seal quality.
Food and Beverage Industry
Hygienic hotmelt sealing for cartons containing food products.
Consumer Electronics
Secure packaging for sensitive electronics and gadgets.
Pharmaceutical Packaging
Reliable sealing for regulated pharmaceutical products.
8. Installation and Integration
Installation Requirements:
Level concrete surface
Stable electrical supply (220–380V)
Adequate operator workspace
Optional integration with upstream and downstream conveyors
Setup Tips:
Level the machine base
Connect power supply according to specifications
Adjust carton guides for carton dimensions
Train operators on safety and operational procedures
9. Safety Features
Emergency stop buttons for immediate shutdown
Protective panels and guards to prevent injury
Sensors detect carton misalignment or jams
Audible alarms for operational issues
Operator Recommendations:
Avoid reaching into moving machinery
Disconnect power before maintenance
Regularly inspect conveyor and adhesive heads
10. Maintenance Guidelines
| Frequency | Task |
|---|---|
| Daily | Clean hotmelt heads, conveyor belts, and remove debris |
| Weekly | Lubricate moving parts, inspect rollers and sensors |
| Monthly | Check motor bearings, calibrate adhesive tension, inspect electrical connections |
| Yearly | Replace worn components, full operational inspection |
11. Common Issues and Troubleshooting
| Issue | Cause | Solution |
|---|---|---|
| Wrinkled Tape | Incorrect adhesive temperature or tension | Adjust tape tension and heating settings |
| Misaligned Seal | Improper carton guide setup | Realign carton guides |
| Conveyor Jam | Carton blockage or debris | Clean conveyor and remove blockages |
| Uneven Adhesive | Worn or dirty hotmelt head | Clean or replace head |
12. Comparison With Other Machines
| Feature | Manual Carton Sealer | CCP-50H | Fully Automatic Packaging Line |
|---|---|---|---|
| Operator Requirement | High | Low | Very Low |
| Sealing Speed | Low | Medium | High |
| Seal Consistency | Variable | Consistent | Highly Consistent |
| Labor Dependency | High | Moderate | Low |
| Maintenance | Simple | Moderate | Moderate |
13. SEO Keyword Optimization
Hotmelt Flap Folding and Sealing Machine CCP-50H
Automatic Carton Sealer
Industrial Hotmelt Carton Packaging Machine
High-Speed Flap Folding Machine
CCP-50H Hotmelt Adhesive Carton Sealer
The Hotmelt Flap Folding and Sealing Machine CCP-50H is a reliable, high-efficiency solution for modern industrial packaging lines. Automating flap folding and hotmelt sealing reduces labor costs, ensures consistent quality, and integrates easily with conveyor systems. Suitable for logistics, e-commerce, food, pharmaceutical, and consumer goods packaging environments.
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